ZBJ-OC12 Ultrasonic Open Cam Paper Cup Machine
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Description
ZBJ-OC12 Open Cam Paper Cup Machine improved on our hot sale ZBJ-X12 model machine,With advanced design and intelligent program, more reliable and durable, competitive price.It makes both one-side or two-side PE-film-coated paper cups after running a whole procedure of automatic Multi-step pre-printed-cup-fan-paper Feeding (Multi-step paper-feed and Anti-back device to keep the accurate position), cup-body-side welding, silicone-oil lubricating(for top curling), robot transfer cup body, bottom-disk punching, bottom pre-heating and pre-folding, main heating, bottom knurling(cool device for 2PE), top curling, cup discharging and collecting.
Machine VideoFirst Quality, Best Service. We provide not only the products, but also the SOLUTION.
Quotation
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Model: ZBJ–OC12 Ultrasonic
Open Cam Paper Cup Machine |
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| Machine Price: $17,000/set
Open Cam instead of gear box Advanced gear transfer movement |
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| Speed: 70-80 PCS/minute,
Material: One or Two side PE coated paper, Paper: 150~350gsm, Size: 3~16oz, |
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Top: 45~90 mm
Bottom: 35~72 mm
Height: 40~136 mm |
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| Working Power: 3.5KW,
Power: 50Hz, 380V 3-phase, GW/NW: 2600/2500KG Size: L2250*W1230*H1950 mm |
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| HS Code: | 8441309000 | ||
| Name: | Open Cam Paper Cup Machine | ||
| Model: | ZBJ-OC12 Heater | ZBJ-OC12 Ultrasonic | |
| FOB Ningbo/Shanghai | $16,000/set | $17,000/set | |
| Cup Bottom Same &
Cup-Angle Same |
$400
(Half Set Mold) |
$400
(Half Set Mold) |
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| Cup Bottom different, or Cup-Angle different | $800
(Whole Set Mold) |
$800
(Whole Set Mold) |
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| Option: Safety Fence (prevent worker hand into machine, better look,) Extra $500 | |||
| Model | ZBJ-OC12 Heater | ZBJ-OC12 Ultrasonic | |
| Paper Cup Size: | 40ml ~ 300ml | 3 ~ 16 oz | |
| Rated Speed: | 70 ~ 8 PCS/minute (depend on cup size, speed different)
Speed affected by cup size, paper quality & thickness |
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| Raw Material: | One side PE Coated Paper | One-side or Two side PE coated paper | |
| Suitable paper weight: | 140~250gsm | 180~350gsm | |
| Power Source: | 50Hz, (380V 3-phase, 50Hz), (Better use 380V 3-phase)
* if User power different? Please INFO US IN ADVANCE. |
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| Total Power: | 8KW | 9KW | 15KW |
| Working Power: | 3.5 KW | 4 KW (compressor hot air) | 13.5KW Blower- hot air |
| Total Weight: | GW/NW: 2200/2100KG | ||
| Pack Size (L*W*H) | 2250 x 1340 x 1950 mm | ||
| Working Air Source: | Air pressure:0.4Mpa; Air Out-put:0.6m³/minute
User should BUY Air Compressor |
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| Cup Side Welding: | Pre-heating + Heater | Ultrasonic | |
| Cup Bottom Heating: | Heater (40ml~100ml) | Hot Air (Need Air compressor supply air)
Or Self Hot Air (blower hot air) |
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| Hot Air (100ml~12oz) | |||
| Cup Bottom Knurling: | Heater | Heater Knurling (if use single PE coated paper) | |
| Cool Device (circle water), for double PE coated paper | |||
| We Reserve the right to alter specifications without prior notice. | |||
| Option 1: Cup collector (stacker) (customer decide to use collector or not) | ||
| 1, Collector Slip
(cup slip down) |
2, Collector Cylinder (robot)
Cylinder control the cup drop |
3, Collector Stepper/Turn Table
(for cups can not use shooter pipe) |
Blower + 2meter pipe + desk |
Blower + 2meter pipe + desk |
Dividing box, turn table, step motor. |
| Extra $800 | Extra $1000 | Extra $1200 |
Remarks:
| Price Item: | FOB, Ningbo. | |||
| Payment
Item: |
Option 1, T/T payment (30% deposit, 70% before delivery).
Option 2, Irrevocable L/C at sight (If pay by L/C, Extra $1000 bank charge per shipment). **** The buy is welcomed to test machine before delivery. |
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| Delivery Time: | About 50-60 days after receuve the deposit (actual delivery time given while order confirm) | |||
| Package: | Standard export package. (need special package, please info us in advance). | |||
| Electric Power Source: | The electric power source for this machine adopt 380V 3-phase 50Hz.
If the buyer’s power source different, should declare in advance. |
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| After Sales Service: | ||||
| 1 | We offer a 12 months warranty. During the warranty period, we provide free replacement of damaged parts due to quality problems. All failures/breaking caused by improper operation of the buyer and/or normal abrasion are not within the warranty. | |||
| 2 | Spare Parts: Each machine has its standard spare parts (see list). | |||
| 3 | Manual, Video, to help operate machine, Questions response within 48 hours (except holiday). | |||
| 4 | The buyer come to learn how to operate machine, how to adjust, how to change parts. It is free.
(buyer should pay for his cost of ticket, hotel, food, etc). |
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| 5 | The seller agrees to dispatch technician for installation & training, the cost covered by the buyer.
Technician cost includes: round tickets, accommodation (hotel, food), an allowance of USD100 a day. |
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Main improved:
- Speed 70~90 cup/minute
- HMI & PLC Program computer control, easy operate, fault auto-stop and easy solution.
- Adopt Open Cam(8-divide) for the dividing moving, compare with index gear box, easy maintenance, stable and reliable, easy replace broken parts.
- Main mechanism and movement control by quality gears and shaft/axis, which is more efficient than chain axis.
- Only ONE main turntable, more efficient and reliable.
- Self lubricate (automatic oil lubricate),
- 11 sensors detect all steps, any fault auto stop,
- Quality bearing and electronic element, long life,
- Robot straight lift the cup body to main mold.
- Steppermotor control the bottom feed, precision and reliable.
- Bottom disk straight punched and send to the cup body, less wastage and precision.
- Separately cam control the bottom movement, machine smooth and light,
- Advanced bottom knurling system, reliable and long life,
- Cup side sealing ultrasonic (1PE & 2PE paper),
- Bottom hot air heating , good sealing,
- Working power less, save cost,
- With cup collector/stacker, One worker run 2~3 sets cup machine, save labour,
- Optimize the movement design, frame, parts, machine more light pressure, long life time.
Description:
ZBJ-OC12 Open Cam Paper Cup Machine improved on our hot sale ZBJ-X12 model machine,With advanced design and intelligent program, more reliable and durable, competitive price.It makes both one-side or two-side PE-film-coated paper cups after running a whole procedure of automatic Multi-step pre-printed-cup-fan-paper Feeding (Multi-step paper-feed and Anti-back device to keep the accurate position), cup-body-side welding, silicone-oil lubricating(for top curling), robot transfer cup body, bottom-disk punching, bottom pre-heating and pre-folding, main heating, bottom knurling(cool device for 2PE), top curling, cup discharging and collecting.
| Open cam instead of index gear box to divide the steps,
Compare with index gear box: Open cam Advantage: Can be see by sight, Easy maintenance, Easy oil, Easy replace bearing if have problem.
Shortage: opened, if drop objects or tools maybe damage the cam and bearing. Oil and clean is important. |
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| Quality Chain and axis keep the machine stable and reliable,
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| PLC and program control the machine,
Intelligent program controls all steps, Easy operate, Fault auto stop and indicate, With advanced Encoder drive, keep machine more efficient, reliable. |
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Sensors:
| Sensor 1, Cup fan shot sensor (fan short alarm)
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Sensor 2, Cup fan come detect sensor
Send signal to ultrasonic, prepare work
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| Sensor 3, Ultrasonic work sensor,
Cup fan pass, sensor 2 work, sensor 3 approach Then ultrasonic work,
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Sensor 4, Cup body sealing sensor
No sealing, alarm and stop,
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| Sensor 5, Cup body transfer sensor
Only detect cup body on mold, bottom feed and punch
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Sensor 6, bottom disc punch sensor, No bottom, Sop
Sensor 5 work, Bottom feed and disc punched,
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| Sensor 7, Cup bottom pull sensor,
Bottom reel feed short, auto pull.
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Sensor 8, Cup drop sensor
Cup drop in knurling, curling furnace, stop,
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| Sensor 9 Machine position sensor
Control the motor stop position.
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Sensor 10 count sensor,
Counter sensor on collector/stacker, (if no need collector, no counter sensor).
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Parts of the machine
| Blower to cool the Ultrasonic System
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Fan cool the cup body (after ultrasonic sealing)
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| Long distance paper feeding, guide the paper to right position.
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| Bottom directly feed to cup cone,
Easy control and more precession ,
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Air gun, Blow the paper edge, rust,
Help to clean the machine
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Bottom edge cut knife,
Cut bottom edge to pieces.
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| Motor: 6motors | ||
| Main motor
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Pump, Oil lubricate pump
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Knurling Motor
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| Bottom pull motor (pull heavy roller)
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Bottom Feed Stepper motor (one cup one bottom)
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| Bottom edge transfer belt motor
Transfer the edge cut pieces out .
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Bottom edge cut knife,
Cut bottom edge to pieces.
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3, Bottom punch disk straight to cup cone body. 2, Cup collector (can change to blower to stacker) |
Quality Electronic List
Quality electronic 
Plant 
Pack & Delivery 
20 Feet container load 4sets of OC12,40 Feet container load 8sets of OC12
Running Machine Video Link: https://youtu.be/U5R-o8Xr2ksRunning at our customer’s factory: https://youtu.be/-STo2RXG5pM
| Automatic Oil Lubrication | ||||||
| Automatic oil lubricate, keep the moving parts (bearing, axix, cam, chain) more long life time.
And reduce the noise, machine running more stable and reliable. Oil: use 40#~50# machine oil (hydraulic oil), about 20~35 liter (cover the pump). |
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| Name | Model | Quantity | Brand | |||
| PLC | DVP60ES200T | 1 | DELTA TaiWan | |||
| Touch Screen | DOP-B07S410 | 1 | DELTA TaiWan | |||
| Variable-frequency Drive, VFD
AC Driver |
VFD022M43B | 1 | DELTA TaiWan | |||
| Power Switch | PMT24V150W1AA | 1 | DELTA TaiWan | |||
| Ultrasonic | 1 | KEJIAN | ||||
| Encoder | 360 | 1 | OMRON Japan | |||
| Sensor Panasonic | XC-441 | 1 | Panasonic Japan | |||
| Contactor | LC1E0910 | 1 | Schneider France | |||
| Contactor | 1210 | 2 | Schneider France | |||
| Contactor | 3210 | 1 | Schneider France | |||
| Relay | 8 | 11 | Schneider France | |||
| Air Switch | 3P-D63A | 1 | LS | |||
| Air Switch | 1P-D50A | 1 | LS | |||
| Air Switch | 1P- 32A | 1 | LS | |||
| Solid State Relay | SSR40N | 1 | YUDIAN | |||
| Solid State Relay | SSR12N | 5 | YUDIAN | |||
| Stepper Motor Control | DS2-20P4-BS6 | 1 | MEIGE | |||
| Stepper Motor | MS-60STE-M01330B-20P4 | 1 | MEIGE | |||
| Main motor | 1 | Knurling Motor | 1 | |||
| Bottom pull motor | 1 | Bottom edge belt motor | 1 | |||
| Oil Pump | 1 | |||||
| Machine Panel | ||||||
| Heater 1
Pre fold heat |
Heater 2
Main heat |
Heater 3
Main heat |
Heater 4
Knurling heat |
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| B:Start | F:Start | A:URGENT STOP | C:JOG | D: STOP | E: INDICATOR | |
| Two Start button to start machine | STEP MOVE | |||||
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1, Total power
Control machine total power |
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| 2, Alarm Switch
Turn on switch, any fault, alarm and stop. |
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| 3, Blower switch
Control the blower on/off |
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| 4, Paper Suck Switch
Turn on, to suck and feed cup fan |
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| 5, Air Switch
Bottom heating air supply. |
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| 6, Knurling Motor Switch
Knurling motor On/Off |
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